Co‑precipitation Reactor Case Showcase
Driven by the rapid expansion of the new‑energy lithium‑battery industry, cathode materials largely define battery performance. As the fundamental raw material for cathode production, ternary precursors exert decisive influence on the electrochemical properties of final cathode products via particle morphology, particle‑size distribution, tap density and impurity content.
The co‑precipitation reactor acts as the core processing equipment for ternary precursor manufacturing. Strict technical requirements are imposed on precise temperature control, real‑time pH adjustment, stirring homogeneity, accurate feeding, anti‑corrosion sealing and safety interlock systems. Equipment performance directly governs batch consistency of precursor products.
Suzhou 023 Intelligent Equipment Co., Ltd. has long specialized in R&D, design and manufacturing of complete‑set processing equipment for lithium‑ion and sodium‑ion new‑energy materials. Our self‑developed co‑precipitation reactor series have been validated in numerous real‑world projects, balancing mechanical reliability and chemical‑process adaptability. Benefiting from optimized structural design, outstanding cost‑performance, comprehensive project support and full‑cycle pre‑sales, in‑sales and after‑sales services, we serve a wide range of universities, research institutes, R&D centers and large‑scale lithium‑material manufacturers.
Our product portfolio covers capacities of 1L, 2L, 3L, 5L, 10L, 20L, 50L, 100L, 200L and 500L, catering to lab‑scale R&D, pilot‑scale process amplification and full‑scale industrial production. Beyond new‑energy fields such as ternary precursors and lithium‑rich manganese‑based materials, these reactors are widely deployed in petroleum, chemical, rubber, pesticide, dyestuff, pharmaceutical and fine‑food industries to carry out sulfuration, nitration, hydrogenation, alkylation, polymerization, condensation and other sophisticated chemical reactions.
Pilot‑Scale & Mass‑Production Project References
We possess rich practical experience in delivering full co‑precipitation production lines, supported by experienced assembly and on‑site commissioning teams. Our offerings include single‑unit reactor supply as well as full turn‑key projects for ternary‑precursor manufacturing.
Custom‑tailored production‑line solutions are available according to customers’ raw‑material composition, material viscosity, reaction profiles, pH‑control logic, capacity targets and plant layout. The integrated system comprises mixing‑tank units, material conveying‑filtration modules, iron‑removal & impurity‑removal devices, buffer storage tanks, high‑precision metering‑feeding systems, main reactor groups, ageing‑tank systems, concentration units, hot‑water tanks, dilute‑alkali preparation tanks, solid‑liquid separation centrifuges, drying ovens, sieving‑classification equipment, terminal iron‑removal and finished‑product packaging sections. It realizes fully‑automatic closed‑loop operation from raw‑material feeding to finished‑product discharging.
The system helps stabilize particle morphology, minimize batch‑to‑batch deviation, reduce manual operation and improve production safety. We assist new‑material enterprises in smooth process scaling‑up and stable industrial mass production. From lab‑scale benchtop devices and medium‑volume pilot demonstration lines to large‑size industrial production facilities, we support customers through formula iteration and mitigate scale‑up risks when transferring lab recipes to mass manufacturing.
Ternary Precursor Production Flow Chart
Mixing Tank → Conveying & Filtration → Iron Remover → Storage Tank → Dosing & Feeding → Reactor → Ageing Tank → Concentrator → Hot‑water Tank / Dilute‑alkali Tank → Centrifuge → Drying Oven → Sieve Machine → Iron Removal & Packaging
Suzhou 023 Intelligent Equipment Co., Ltd. | Professional Supplier for Lithium‑Sodium Battery Material Processing Equipment Address: No.258 Shengpu Road, Suzhou Industrial Park Tel: +86‑18896574392 Manager Zhu Website: www.sz023ie.com